Industry Overview
In the CPG industry, time to market and product consistency is key. Hence, accelerating scaleup, selecting appropriate equipment and estimating ideal process parameters is essential, considering factors such as viscosity, shear & heat sensitivity, foaming, particle size and densities, and chemical composition of ingredients. Ensuring process efficiency is vital for swift and consistent production.
Challenges Addressed
Ensure high-quality products with stable emulsions, smooth suspensions, and precise powder blending for perfect mixes.
Creating and maintaining stable emulsions and suspensions requires proper mixing techniques to prevent separation, inconsistency, and reduced shelf life. Uniform droplet size distribution is essential for optimal product quality and stability.
Uneven ingredient distribution can lead to textural variations, functionality issues, and aesthetic problems. Homogenization ensures uniform particle distribution for consistent product quality.
Inconsistent particle size distribution (PSD) can impact texture, functionality, and overall product stability. Processes like milling, grinding, or micronization help achieve the desired PSD for optimal product performance.
Inconsistent blending of dry mix ingredients can lead to inaccurate dosing, uneven distribution of flavors or functionalities, and poor product performance. Proper mixing techniques, equipment selection, and ensuring powder flowability are essential for consistent powder blends.
Balancing factors like mixing speed, flow rates, and shear forces is critical. Incorrect settings can reduce product quality and process efficiency. Precise process parameter control is essential for maintaining quality and operational effectiveness.
Scaling up a process can be challenging. We can ensure a smooth transition, minimizing disruptions and maintaining product consistency through our solutions.
Use Cases
Unlock the power of process optimization! Dive into our use-case library to explore real-world examples of how companies across industries leverage our solutions. Discover how we've worked on challenges like yours and empowered our customers to achieve their goals.
Why Tridiagonal Software
A skilled blend of chemical engineers with post-grad and PhD qualifications
500+ man-years serving Fortune 500 CPG clients worldwide.
For optimizing and analyzing process conditions.
Incorporating best practices and methods to create and deliver value for customers.
Our Products
Tridiagonal Software provides industry-agnostic solutions that unlock the full potential of your processes. Our software solutions empower users with deep insights, enabling confident decision-making and optimized process performance.
- Remove roadblocks that restrict process optimization.
- Gain a deeper understanding of assets and process.
- Make decisions with confidence while optimizing process performance.